Green Hydrogen Lab installation at MANIT, Bhopal

Ecosense installed a Green Hydrogen Generation, Storage, and Utilization System at MANIT Bhopal for the Department of Energy Science and Engineering, enabling hands-on learning in alkaline electrolysis, hydrogen storage, PEM fuel cells, and safety systems.

Introduction

Ecosense Sustainable Solutions has successfully installed a Green Hydrogen Generation, Storage, and Utilization System at Maulana Azad National Institute of Technology (MANIT) Bhopal, under the Department of Energy Science and Engineering.

This installation marks a significant milestone in strengthening the institute’s capabilities in advanced clean energy education and applied research.

Green hydrogen is emerging as a critical pillar of future energy systems. By establishing this dedicated laboratory, the Department of Energy Science and Engineering now enables students and researchers to gain direct, hands-on exposure to hydrogen technologies that are increasingly relevant to decarbonization, energy storage, and sustainable power generation.

About the Installation

The installed Green Hydrogen system is designed as a comprehensive academic and research platform, suitable for structured laboratory sessions, demonstrations, and experimental studies.

It integrates hydrogen production, safe storage, controlled utilization, and continuous safety monitoring within a single laboratory environment.

Each subsystem is engineered to operate independently while remaining seamlessly connected to the overall setup. This modular architecture allows faculty members to focus on individual experiments—such as electrolysis or fuel cell operation—or demonstrate the complete hydrogen energy cycle in an integrated manner. The configuration ensures operational reliability, repeatability, and ease of use, which are essential requirements for academic laboratories.

Overview of the Equipment Configuration

Green Hydrogen Generation System

Hydrogen generation is carried out using an Alkaline Electrolyzer. This unit produces hydrogen by splitting water into hydrogen and oxygen using an alkaline electrolyte. It enables students to study the fundamentals of electrolysis, electrochemical reactions, and system-level operating parameters.

Learners can observe how variations in voltage, current, and operating conditions influence hydrogen production. The alkaline electrolyzer is particularly suitable for educational environments due to its well-established technology, robustness, and suitability for extended experimental operation.

Hydrogen Storage System

The generated hydrogen is stored using Type 1 hydrogen cylinders, configured as two cylinders connected through a manifold. This arrangement enables safe accumulation and controlled supply of hydrogen for utilization experiments.

The manifold-based storage configuration introduces students to practical aspects of hydrogen handling, pressure management, and flow regulation. It also reflects commonly adopted industrial practices, scaled appropriately for laboratory and academic use.

Hydrogen Utilization System

Hydrogen utilization is achieved using a PEM (Proton Exchange Membrane) Fuel Cell. The PEM fuel cell converts stored hydrogen into electrical energy through an electrochemical process, producing electricity with water as the primary byproduct.

This unit allows students to study fuel cell operating principles, voltage–current characteristics, power output behavior, and system response under varying load conditions. Through hands-on experiments, learners gain a clear understanding of how hydrogen functions as an energy carrier in modern power systems.

Safety and Monitoring Systems

Safety is a core consideration in the design of the hydrogen laboratory. The installation includes two point-type hydrogen leak detectors, strategically positioned near critical areas of operation.

These detectors continuously monitor hydrogen concentration levels and provide early warning in the event of leakage. Their inclusion ensures a safe learning environment while reinforcing the importance of safety protocols and monitoring systems when working with hydrogen technologies.

Key Features of the Installed System

Complete green hydrogen workflow within a single laboratory setup.
Alkaline electrolyzer for hydrogen production studies.
PEM fuel cell for clean electricity generation experiments.
Two Type 1 hydrogen storage cylinders connected via a manifold.
Dual point-type hydrogen leak detectors for enhanced laboratory safety.
Modular and independent subsystems for flexible experimentation.
Designed for repeatable, observation-based academic experiments.

Academic and Research Applications

The Green Hydrogen System supports a wide range of academic and research activities within the Department of Energy Science and Engineering:

Hydrogen production studies using alkaline electrolysis.
Analysis of electrochemical efficiency and system performance.
Practical understanding of hydrogen storage and handling methods.
Experimental evaluation of PEM fuel cell performance.
Energy conversion efficiency and power generation studies.
Safety-focused training related to hydrogen detection and monitoring.
Support for undergraduate laboratories, postgraduate research, and student projects.
The system effectively bridges theoretical concepts with practical implementation.

Benefits for MANIT Bhopal – Department of Energy Science and Engineering

Hands-on exposure to emerging green hydrogen technologies.
Strengthened curriculum in sustainable and advanced energy systems.
Research-ready infrastructure for hydrogen and fuel cell studies.
Enhanced interdisciplinary learning opportunities.
Improved preparedness of students for careers in clean and hydrogen energy sectors.

This installation positions the Department of Energy Science and Engineering as an active contributor to green hydrogen education and research.

Why Choose Ecosense for Green Hydrogen Labs

Ecosense Sustainable Solutions specializes in academically focused renewable energy laboratory systems designed specifically for teaching and research institutions. Each system balances technical accuracy, operational safety, and instructional clarity.

By delivering modular, configurable, and curriculum-aligned lab solutions, Ecosense enables institutions like MANIT Bhopal to build future-ready infrastructure that supports clean energy education and applied research in green hydrogen technologies.

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