Integrated Platform for Carbon Capture and Utilization 

The Integrated Platform for Carbon Capture and Utilization is a comprehensive, hands-on educational system designed to bring real-world carbon capture utilization and storage processes into academic laboratories. Developed for engineering and science institutions, this lab-scale setup enables students and researchers to study the complete CCUS workflow—from simulated carbon emissions and selective adsorption to controlled desorption and final mineralization into stable compounds such as CaCO₃. By combining precision gas handling, advanced sensing, and PID-based control, the platform enables practical understanding of carbon capture and storage under controlled and repeatable laboratory conditions. Its IoT-enabled data acquisition system supports both foundational teaching and advanced experimental research. 

Key Features

  • Complete End-to-End Simulation: Covers all major stages of carbon capture utilization and storage, including emission simulation, CO₂ capture, regeneration, and mineralization.
  • Advanced Gas Handling: High-accuracy mass flow controllers simulate CO₂ source streams ranging from ambient air levels (≈400 ppm) to industrial flue gases exceeding 60%.
  • Selective Adsorption and Desorption: Packed-bed columns filled with MS 5816 BG molecular sieves enable selective CO₂ capture, supported by PID-controlled Temperature Swing Adsorption for accurate regeneration.
  • PID-Controlled Regeneration: The TSA process enables energy-efficient and repeatable desorption cycles, supporting realistic studies of carbon capture and storage system performance.
  • Mineralization Module: A transparent bubble reactor demonstrates CO₂ conversion into calcium carbonate, providing direct visual confirmation of utilization outcomes.
  • Real-Time Monitoring: Integrated CO₂ sensors and a six-point thermocouple array enable continuous monitoring of gas concentration and temperature profiles.
  • IoT-Enabled Interface: Live monitoring, user-controlled experiments, CSV data logging, and export support post-lab analysis and reporting.
  • Research-Grade Accuracy and Modularity: Supports adsorption isotherm modeling, breakthrough curve analysis, and techno-economic feasibility studies aligned with carbon capture utilization and storage research.
Ecosense

Learning Module 

Ecosense

Adsorption and Desorption Science

  • Measurement of CO₂ adsorption capacity at different inlet concentrations.
  • Comparative evaluation of adsorbent materials.
  • Study of Thermal Swing Adsorption regeneration cycles.
  • Observation of regeneration efficiency and adsorption kinetics.
  • Visualization of mass transfer zone movement using thermocouple data

Gas Composition and Capture Efficiency

  • Construction of breakthrough curves using real-time sensor data.
  • Development of adsorption isotherms using Langmuir and Freundlich models.
  • Analysis of the effect of partial pressure, gas composition, and flow rate.
  • Evaluation of capture efficiency in carbon capture and storage systems

Mineralization and Techno-Economics

  • Observation of CaCO₃ formation in the bubble reactor.
  • Correlation of CO₂ input volume with mineralization rates.
  • Optimization of flow rates and operating temperatures.
  • Estimation of energy consumption and cost per kilogram of CO₂ captured.
  • Application to flue gas treatment and direct air capture scenarios

Technical Description

  • Lab-scale CCUS system designed to demonstrate the complete capture-to-utilization workflow in a controlled environment.
  • Precision gas blending unit simulating emission sources from ambient air to high-concentration industrial flue gas streams.
  • Packed-bed adsorption column enabling selective CO₂ capture using molecular sieves.
  • Distributed thermocouples providing detailed thermal and mass-transfer zone analysis.
  • PID-controlled Temperature Swing Adsorption system for adsorbent regeneration and CO₂ release.
  • Continuous inlet and outlet monitoring using NDIR CO₂ sensors.
  • Transparent bubble reactor converting regenerated CO₂ into stable CaCO₃.
  • IoT-based data acquisition system logging temperature, flow, and gas concentration for real-time visualization and post-processing.
  • Reinforces practical understanding of carbon capture and storage pathways in laboratory-scale systems.
Ecosense

Technical Specifications 

Ecosense

Gas Blending & Sensing


ParametersSpecifications
CO₂ concentration range400 ppm to >15%
Mass Flow Controllers0.1–10 L/min, ±3% FS accuracy
CO₂ sensing methodNDIR (0–100% range)
Sensor resolution10 ppm

* specifications can be customized as per user's requirements.

Adsorption & Desorption Unit


ParametersSpecifications
Adsorbent materialMolecular sieve MS 5816 BG
Reactor materialSS316 packed-bed column
Temperature measurement6 × K-type thermocouples
Regeneration methodTemperature Swing Adsorption (PID-controlled)

* specifications can be customized as per user's requirements.

Utilization & Data System


ParametersSpecifications
Utilization reactorGlass bubble reactor with sintered spargers
Mineralization mediumAlkaline Ca(OH)₂ solution
Data acquisitionMulti-channel IoT-based DAQ
Data outputReal-time plots & CSV export

* specifications can be customized as per user's requirements.

Related Products

Frequently Asked Questions

In Carbon Capture Utilisation & Storage, captured CO₂ can be permanently stored in stable forms. Storage options include mineralization into solid carbonates, geological storage in deep saline aquifers or depleted oil and gas reservoirs, and utilization pathways where CO₂ is converted into useful products. In laboratory systems, storage is often demonstrated through mineralization, where CO₂ reacts with alkaline solutions to form stable solids, ensuring long-term carbon containment.

CCUS helps prevent global warming by capturing CO₂ emissions at the source before they are released into the atmosphere. By reducing the concentration of greenhouse gases, CCUS directly lowers the overall carbon footprint of industrial processes and energy systems. When combined with renewable energy and efficiency measures, CCUS enables significant emission reductions while allowing existing infrastructure to transition toward low-carbon operation.

CCUS plays a critical role in clean energy transitions by addressing emissions from hard-to-abate sectors such as power generation, cement, steel, and chemical industries. It complements renewable energy by enabling low-carbon operation of existing assets, supporting hydrogen production, and enabling negative-emission pathways when paired with bioenergy. CCUS also provides a bridge technology while renewable and storage systems scale globally.

The key advantages of CCUS include significant reduction of CO₂ emissions, compatibility with existing industrial infrastructure, and flexibility across multiple sectors. It enables carbon recycling through utilization pathways, supports climate targets without immediate system overhauls, and provides valuable research and training opportunities. CCUS also accelerates innovation in sustainable fuels, materials, and long-term carbon management strategies.

Get in Touch

Ready to transform your labs?

Contact Now