Fuel Cell Training System

The Ecosense Fuel Cell Lab is a fully integrated, modular, and scalable experimental setup designed to bridge the gap between fuel cell theory and practical application. Built for engineering institutes, research labs, and skill development centers, this lab platform allows users to explore everything from fundamental electrochemistry to advanced energy system integration. With a real PEM fuel cell stack at its core, and support components such as a charge controller, battery bank, inverter, and active load modules, the lab facilitates a wide range of experiments, from V-I curve plotting to hybrid system design. Whether you are a student learning fuel cell basics or a researcher developing advanced MPPT algorithms, the Fuel Cell Training System delivers both flexibility and depth.

Key Features

PEM Fuel Cell Stack
A Proton Exchange Membrane fuel cell stack that runs on high-purity hydrogen (≥99.995%) and includes self-humidification for simplified operation.
Prefilled Hydrogen Cylinder
A prefilled 47L hydrogen cylinder is provided with the system to run PEM Fuel Cell
Real-Time Monitoring Panel
Active dashboard to display and monitor stack voltage, current, power output, temperature, hydrogen flow rate, and system status during all experiments.
Modular Power Control Architecture
Includes a charge controller, DC battery bank, and inverter to support multiple configurations—DC-only loads, AC loads, or hybrid use with other energy systems.
Comprehensive Safety Systems
Automatic shutdown features for low voltage, overcurrent, and overtemperature conditions ensure safe, long-term usage even during student-led experiments.
Standalone or Hybrid System Ready
The system can be used independently or integrated with solar PV, electrolyzers, or wind modules for complete microgrid or hybrid system studies.
Illustrated Experiment Manual
Comes with a step-by-step guide covering theory, wiring, objectives, procedures, data tables, and analysis—ideal for classroom or lab use.
Plug-and-Play Architecture
Pre-assembled, color-coded terminals and labeled modules allow for fast setup and reconfiguration by students or researchers without specialized tools.
Hydrogen Leak Detection System
Integrated hydrogen leak detectors provide critical safety assurance by continuously monitoring for leaks near the stack and gas supply line. If a leak is detected, the system triggers visual/audible alarms or safety shutdown, ensuring a safe lab environment.

Learning Module

Fuel Cell Fundamentals & Characterization

Plot V-I and Power curves using resistive and electronic loads
Study how hydrogen flow rate, pressure, and temperature affect output
Observe self-humidification and air-cooling behavior at different load conditions
Calculate fuel cell efficiency, heat losses, and power density

Standalone System Integration

Connect fuel cell to DC loads via charge controller and battery bank
Operate AC appliances through inverter to analyze system response

Advanced Applications & Control

Analyze transient response and stability under dynamic loads
Interface with data acquisition systems for real-time monitoring and control

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